High Efficiency Two Stage Waste Plastic Compacting and Pelletizing System

High Efficiency Two Stage Waste Plastic Compacting and Pelletizing System
 

The two-stage pelletizing system applied in the re-pelletizing job, which consists of two sets of single screw extruder, in case that recycles are with heavy required higher pelletizing output. The ACSS series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step. ACSS system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.

Final productions produced by ACSS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:

 

Model Name	ACSS
Recycling Material	HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product Shape	Pellets/ Granules
System Composition	Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range	160kg/h-1200kg/h
Feeding Device	Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume	300 Liters-1400 Liters
Screw Diameter	80mm-200mm (standard)
Screw material	38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D	31/1, 32/1, 34/1, 36/1 (depending on features of recycles)
Barrel's Heating	Ceramic heater or Casting Aluminum heater
Barrel's Cooling	Air cooling through fan blowers
Vacuum Degassing	Double vented degassing (Standard)
Pelletizing Type	Water ring die-face hot pelletizing
Voltage Standard	Depending on project's location
Optional Devices	Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time	60 days after order takes effect.
Warranty	13 months since date of bill of lading
Technical Service	Project design, suggestion on factory construction, installation and commissioning

Working steps of ACSS compacting and pelletizing system



1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.


2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.


3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in the first stage extruder, and the plastic will be extrude by the second stage extruder. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.


4. Melt filtration: Segmented filtering principle, fore filtering in the first extruder, and fine filtering in the second extruder, to reduce the frequency of filtering sieves changing. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.


5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACSS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
 
Main technical parameter:
 

Machinery Size		Diameter of the screw(mm)	L/D	Motor power(Kw)	Throughput rate(Kg/hr)
ACSS80/120	ACS300/80	80	36	45/55	160-220
	ASE120	120	10	22
ACSS100/120	ACS500/100	100	36	90/110	300-380
	ASE120	120	10	30
ACSS120/150	ACS800/120	120	36	132	450-480
	ASE150	150	10	37
ACSS140/150	ACS1000/140	140	36	160/185	500-650
	ASE150	150	10	45
ACSS160/180	ACS1200/160	160	34	220/250	800-1000
	ASE180	180	10	55
ACSS180/200	ACS1400/180	180	34	315	1000-1200
	ASE200	200	10	75

 

Advantages of ACSS compacting and pelletizing system
1. Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
2. Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
3. Higher output and lower energy consumption.
4. Because of separated filtering system in two-stage extruder, system can realize steady extrusion job.
5. Second stage's extruder can present low temperature extrusion, which can guarantee the final production's quality.

Why choose us
1. Lower investment cost for a high quality and durable machine;

2. Low energy consumption with high production output;

3. Overseas installation and training are available;

4. Machine warranty with spares in stocking and in-time delivery;

5. Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

High Efficiency Two Stage Waste Plastic Compacting and Pelletizing System
 

The two-stage pelletizing system applied in the re-pelletizing job, which consists of two sets of single screw extruder, in case that recycles are with heavy required higher pelletizing output. The ACSS series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step. ACSS system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.

Final productions produced by ACSS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:

 

Model Name	ACSS
Recycling Material	HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product Shape	Pellets/ Granules
System Composition	Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range	160kg/h-1200kg/h
Feeding Device	Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume	300 Liters-1400 Liters
Screw Diameter	80mm-200mm (standard)
Screw material	38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D	31/1, 32/1, 34/1, 36/1 (depending on features of recycles)
Barrel's Heating	Ceramic heater or Casting Aluminum heater
Barrel's Cooling	Air cooling through fan blowers
Vacuum Degassing	Double vented degassing (Standard)
Pelletizing Type	Water ring die-face hot pelletizing
Voltage Standard	Depending on project's location
Optional Devices	Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time	60 days after order takes effect.
Warranty	13 months since date of bill of lading
Technical Service	Project design, suggestion on factory construction, installation and commissioning

Working steps of ACSS compacting and pelletizing system



1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.


2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.


3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in the first stage extruder, and the plastic will be extrude by the second stage extruder. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.


4. Melt filtration: Segmented filtering principle, fore filtering in the first extruder, and fine filtering in the second extruder, to reduce the frequency of filtering sieves changing. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.


5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACSS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
 
Main technical parameter:
 

Machinery Size		Diameter of the screw(mm)	L/D	Motor power(Kw)	Throughput rate(Kg/hr)
ACSS80/120	ACS300/80	80	36	45/55	160-220
	ASE120	120	10	22
ACSS100/120	ACS500/100	100	36	90/110	300-380
	ASE120	120	10	30
ACSS120/150	ACS800/120	120	36	132	450-480
	ASE150	150	10	37
ACSS140/150	ACS1000/140	140	36	160/185	500-650
	ASE150	150	10	45
ACSS160/180	ACS1200/160	160	34	220/250	800-1000
	ASE180	180	10	55
ACSS180/200	ACS1400/180	180	34	315	1000-1200
	ASE200	200	10	75

 

Advantages of ACSS compacting and pelletizing system
1. Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
2. Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
3. Higher output and lower energy consumption.
4. Because of separated filtering system in two-stage extruder, system can realize steady extrusion job.
5. Second stage's extruder can present low temperature extrusion, which can guarantee the final production's quality.

Why choose us
1. Lower investment cost for a high quality and durable machine;

2. Low energy consumption with high production output;

3. Overseas installation and training are available;

4. Machine warranty with spares in stocking and in-time delivery;

5. Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

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