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The ACS300/80 compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS300/80 system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.
Final productions produced by ACS300/80 system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.
Specifications:
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Model Name
ACS300/80
Recycling Material
HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product Shape
Pellets/ Granules
System Composition
Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range
150kg/h-200kg/h
Feeding Device
Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume
300Liters
Screw Diameter
80mm(standard)
Screw material
38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D
36 (depending on features of recycles)
Barrel's Heating
Ceramic heater or Casting Aluminum heater
Barrel's Cooling
Air cooling through fan blowers
Vacuum Degassing
Double vented degassing (Standard)
Pelletizing Type
Water ring die-face hot pelletizing
Voltage Standard
Depending on project's location
Optional Devices
Metal detector, rolls hauling off device, micro feeder for master batch, additives, chiller, etc.
Delivery Time
60 days after order takes effect.
Warranty
13 months since date of bill of lading
Technical Service
Project design, suggestion on factory construction, installation and commissioning
Working steps of ACS300/80 compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS300/80 system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
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Main technical parameter:
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Machinery size
Data of compactor
Data of single screw extruder
Throughput rate(Kg/hr)
Efficiency volume(Liter)
Motor power(Kw)
Diameter of screw(mm)
L/D
Motor power(Kw)
ACS300/80
300
37
80
36
45/55
150-200
Â
Why we choose ACS300/80 compacting and pelletizing system?
Here are some advantages:
Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
Higher output and lower energy consumption.
Two-Stage Compacting Extruder Pelletizing System
The two-stage pelletizing system applied in the re-pelletizing job, which consists of two sets of single screw extruder, in case that recycles are with heavy required higher pelletizing output.Â
Main technical parameter:
Machinery Size
Diameter of the screw(mm)
L/D
Motor power(Kw)
Throughput rate(Kg/hr)
ACSS80/120
ACS300/80
80
31
45/55
150-200
ASE120
120
10
22
Other benefits:
Lower investment cost for a high quality and durable machine;
Low energy consumption with high production output;
Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.
Service and support
Overseas installation and training are available;
Machine warranty with spares in stocking and in-time delivery.
Efficient Plastic Compacting and Pelletizing System for PE/PP/PA/PVC/EPE/EPSÂ
The ACS300/80 compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS300/80 system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.
Final productions produced by ACS300/80 system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.
Specifications:
Â
Model Name
ACS300/80
Recycling Material
HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product Shape
Pellets/ Granules
System Composition
Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range
150kg/h-200kg/h
Feeding Device
Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume
300Liters
Screw Diameter
80mm(standard)
Screw material
38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D
36 (depending on features of recycles)
Barrel's Heating
Ceramic heater or Casting Aluminum heater
Barrel's Cooling
Air cooling through fan blowers
Vacuum Degassing
Double vented degassing (Standard)
Pelletizing Type
Water ring die-face hot pelletizing
Voltage Standard
Depending on project's location
Optional Devices
Metal detector, rolls hauling off device, micro feeder for master batch, additives, chiller, etc.
Delivery Time
60 days after order takes effect.
Warranty
13 months since date of bill of lading
Technical Service
Project design, suggestion on factory construction, installation and commissioning
Working steps of ACS300/80 compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS300/80 system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
Â
Main technical parameter:
Â
Machinery size
Data of compactor
Data of single screw extruder
Throughput rate(Kg/hr)
Efficiency volume(Liter)
Motor power(Kw)
Diameter of screw(mm)
L/D
Motor power(Kw)
ACS300/80
300
37
80
36
45/55
150-200
Â
Why we choose ACS300/80 compacting and pelletizing system?
Here are some advantages:
Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
Higher output and lower energy consumption.
Two-Stage Compacting Extruder Pelletizing System
The two-stage pelletizing system applied in the re-pelletizing job, which consists of two sets of single screw extruder, in case that recycles are with heavy required higher pelletizing output.Â
Main technical parameter:
Machinery Size
Diameter of the screw(mm)
L/D
Motor power(Kw)
Throughput rate(Kg/hr)
ACSS80/120
ACS300/80
80
31
45/55
150-200
ASE120
120
10
22
Other benefits:
Lower investment cost for a high quality and durable machine;
Low energy consumption with high production output;
Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.
Service and support
Overseas installation and training are available;
Machine warranty with spares in stocking and in-time delivery.
Model NO.: ACS 300/80
Raw Material: PP,PE,PA,PVC,EPE,EPS
Throughput Rate: 150-200kg/Hr
Pelletizing System: Water-Ring
Efficiency Volume of Compactor: 300L
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE
Origin: Jiangsu Zhangjiagang
HS Code: 8477590000
Model NO.: ACS 300/80
Raw Material: PP,PE,PA,PVC,EPE,EPS
Throughput Rate: 150-200kg/Hr
Pelletizing System: Water-Ring
Efficiency Volume of Compactor: 300L
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE
Origin: Jiangsu Zhangjiagang
HS Code: 8477590000
Efficient Plastic Compacting and Pelletizing System for PE/PP/PA/PVC/EPE/EPSÂ